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How can the CNC machine tool infrared online probe improve the processing efficiency of the manufacturing industry?

Release time:

2022-10-19

Author:

EmpirE Group

Affected by the COVID-19, it was difficult for factories to recruit workers. Many factories began to try to use automated production lines to liberate production personnel to alleviate the embarrassing situation of no one available.
With the development of industrial robots and automation technology, the realization of automatic production lines for single and multiple CNC machine tools is no longer a technical problem. But if we want to realize the automatic and unattended processing of CNC machine tools, we must solve the problems of online detection and automatic compensation of deviation in the processing process. Otherwise, in the event of tool wear, machine tool "running out of size" and other accidents, a large number of part sizes may be deviated or even scrapped. This paper introduces a CNC machine tool infrared online probe. To improve the processing efficiency and apply it to the processing and manufacturing industries of military industry, mold, mobile phone frame, electronics, auto parts, hardware processing, plastic products, etc. The traditional measurement of hardware parts and components is offline measurement, which relies more on manual operation skills to carry out the measurement, which often leads to inaccurate precision, quality failing to meet the requirements, and low product qualification rate in the production process. After the hardware parts are processed, they need to be unclipped. If the data is abnormal, they need to be reworked, resulting in unnecessary time and cost waste.
However, the CNC machine tool infrared online probe can realize multiple functions such as workpiece edge finding, automatic centering, automatic compensation, multi-axis detection, etc. The following are its product advantages
1. Easy to use, reducing auxiliary time by 80%
2. Multi-process online detection, greatly improving the work efficiency (it is not necessary to disassemble the defective parts to three coordinates and complete the measurement work on the machine tool)
3. Automatically detect micrometer and precision data, and improve the machining precision of machine tool
4. Reduce manual intervention error, avoid rework and increase production capacity
5. Long service life and high precision, the maximum swing angle of the probe in XY plane: 15 °, the floating stroke of the probe in Z direction: 5MM, and the trigger life: ≥ 10 million times. Quality imported spring has longer service life and high precision: measuring needle sheet
6. With high stability, the product uses a 6 meter 8-core shielded wire with a high-quality receiver, which makes the signal more stable and rarely gives an abnormal alarm.
7. High quality, the transmitter is made of high-quality stainless steel, integrated polishing and polishing, and the product seal like rubber ring is made of imported material, which has better waterproof effect, and the anti-oil and anti-pollution grade is IP68.