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Intelligent manufacturing - 3DP printer
3DP printing technology breaks away from the limitation of mechanical processing, and is a discrete accumulation molding manufacturing technology of materials, which can be applied to rapid manufacturing of casting moulds, dieless modeling, and direct manufacturing of parts. With the promotion and application of 3D printing technology in the field of casting production, a set of casting methods including sand core printing, dip coating drying, sand core assembly and casting has been formed. The industry has proposed and implemented "the way of casting transformation and upgrading=innovative technologies such as casting 3D printing, robots+green intelligent factories", which has promoted the transformation and upgrading of traditional casting technology.
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Attribute Name: engine block sand mold Size: 1910x675 * 710mm Material: 50-100 days synthetic sand Accuracy: ± 0.35mm Purpose: Casting sand mold for engine body. |
Characteristic The engine body is the core component of the engine, with complex structure. The weight range of a single piece is 2-15 tons. Only the mold production cycle is up to 90 days; The manufacturing process of 3D printing products does not need molds, and the manufacturing cycle is shortened by more than 90%, which greatly reduces the R&D cycle and cost of new products. |
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Attribute Name: hydraulic valve body sand mold Size: 900x890x273mm Material:/U-14U mesh synthetic sand Accuracy: ± 10.35mm Purpose: Used for casting sand mold of hydraulic valve body, pump body and other hydraulic systems. |
Characteristic The inner chamber of hydraulic valve has many channels and thin wall thickness. The 3D printing sand mold can be used for direct flow molding, significantly improving the dimensional accuracy of the holder. |
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Attribute Name: cylinder head sand mold Size: 765 * 486x432mm Material: 70-140 mesh synthetic sand Accuracy: ± 10.35mm Purpose: Used for casting sand mold of cylinder head. |
Characteristic The traditional casting process requires 15-20 sand cores, the water chamber structure is extremely weak, the production of sand cores is extremely difficult, requires extremely high production skills, time-consuming and laborious. The application of 3D printing technology requires only 2 sand molds (cores), no mold, simple forming and low process complexity. |
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