EmpirE MOM

The overcapacity of traditional manufacturing industry, the rising production costs, the acceleration of product iteration cycle due to consumption upgrading, and the trade war have all made the production environment faced by manufacturing enterprises more severe. At the same time, the change of internal and external environment makes manufacturing enterprises have to effectively control costs, improve efficiency and realize small batch and multi-batch rapid production through digital transformation.

Therefore, "digitalization" is the core element of manufacturing enterprise management improvement and "survival of the fittest" competition, and is the inevitable choice to speed up the supply chain and realize the digital link between upstream and downstream.

Apel MOM (Manufacturing Operation Management System:

(1) Enterprise transparent management

Timely and accurately understand the order execution

Timely and accurate reporting and performance

Enterprise executives need digital decision-making basis

(2) Enterprise cost control

Effectively monitor the quality of materials through digital transformation

The whole process of "purchasing - receiving - processing - quality inspection - warehousing" effectively reduces waste and loss.

(3) Quality traceability of downstream customers

Downstream customers realize supply chain process management and supervision, and timely understand the production and quality inspection data of suppliers.

 

Realize collaborative work internally (employees) ● The system shall coordinate the work between people to achieve the standard and marking work; ● Active interaction, service and operation between hardware equipment and people;

Realize intelligent services for external (customers) ● Provide humanized services before sales; ● Provide timely and transparent services in production; ● After-sales realization, operation and maintenance services;

 

 

Equipment intelligent operation and maintenance management system

Intelligent operation and maintenance management of equipment is an essential and important work of factory management. Equipment operation and maintenance is a necessary measure to ensure the normal operation of the equipment, especially for the equipment in long-term operation, the aging and damage of spare parts pose a threat to safe production and stable operation, and the team members need to carry out regular patrol inspection and spot check on the equipment. Regularly check, troubleshoot and find problems, and repair and maintain the equipment as soon as possible, which will greatly reduce the downtime and failure rate of the equipment, improve the availability of the equipment, predict the equipment failure and implement preventive maintenance, reduce the maintenance and purchase costs, expand the service life of the equipment, and realize the return on investment.

The patrol mode of traditional equipment generally adopts manual patrol and manual paper recording. It is not only inefficient, but also has errors in handwriting recognition. In addition to the problems of high management cost, long inspection time, difficult inspection management, poor inspection quality (easy to miss inspection and false inspection), the following problems also exist:

·Unable to receive the work order, unable to conduct further fault analysis

·The warehousing and delivery of spare parts are chaotic, and the consumption of spare parts cannot be traced

·Equipment repair and maintenance costs remain high

·Patrol inspection quality cannot be monitored

·The turnover rate of employees is large, and it is difficult to record and retain the experience data related to maintenance

·Maintenance is difficult to track

·High equipment failure rate, affecting enterprise production

The intelligent operation and maintenance management of Apel equipment is an information platform for the intelligent manufacturing industrial park to realize the operation and maintenance management of facilities and equipment.

Set the equipment operation and maintenance operation standard through the background, formulate the operation plan and emergency plan, and the system will automatically assign tasks. Grass-root personnel scan the code on site to quickly open the operation interface, and complete the task quickly and conveniently according to the set standard; Middle-level cadres can confirm tasks anytime and anywhere; Finally, it will automatically generate analysis reports for senior leaders and provide operation and maintenance decision-making guidance.

The facility and equipment operation and maintenance management system, relying on mobile Internet, Internet of Things, and big data technology, realizes the intelligent operation and maintenance management of the factory's production facilities and equipment, and completes the whole process management of maintenance, patrol inspection, verification, work orders and other tasks in advance, during and after the event!

 

Device IoT sensing platform

Through the Internet of Things technology, the real-time monitoring of the environment at the factory site (workshop, equipment room, warehouse, etc.) is realized. In case of any abnormality (temperature, water leakage, power failure, fire, etc.), the system will give an alarm in time, and work together with the MOM system or EMS system to quickly submit work orders.

It can also monitor the information of various machine tools, welding machines and other production equipment, judge the equipment fault information, and analyze the equipment operation rate.

 

Intelligent tool cabinet

Apel intelligent tool cabinet supports 24-hour unmanned duty and closed-loop management of "take, return and receive"! Night shift administrators are no longer needed, and the workload of day shift administrators is reduced by 80%!

Completely eliminate the "stealing knife" behavior, reduce or eliminate waste, adopt real-name management, borrow and return accurately to people, illegal management into people, related to things, and standardize enterprise knife management!

Tool cabinet parameters:

Dimensions: main cabinet: length 1209mm * width 979mm * height 1868mm expansion cabinet: length 857mm * width 979mm * height 1868mm

Tool type

Milling cutter, tooth milling cutter, round nose cutter, cutter grain, drilling and tapping cutter, ball cutter, thread tapping cutter, reamer, etc

Installation/training cycle

One working day

Number of freight lanes

80

Knife return cabinet

50

Extended functions

Support (up to 1 trailer 4, 1 main cabinet, 4 expansion cabinets), realize the management of nearly 400 types of 8000 cutters

Support networking

Wired, 4G, WIFI (selected according to the site conditions)

Security verification method

Support face recognition, work card, WeChat scanning code, mobile verification code

Informatization of tool management, improvement of management level and realization of cost reduction and efficiency increase

Intelligent tool cabinet is available in various appearance styles